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ENTRUST ENGINEERED RETROFIT

 

Engineered Machine Tool Retrofits

 

Entrust is a US based manufacturer of CNC machine tools sold throughout the world.  Products range from basic PLC controlled machinery to multi-million dollar automated CNC machine tools.  We combine the talent and energy of skilled professionals with continuing investment in state of the art engineering, manufacturing and information technologies.

 

In addition to new machine products, Entrust offers engineering, machine components, material planning and other services needed for large machine tool retrofits.  As a machine tool manufacturer, we have established competitive pricing and preferred service agreements with world class suppliers such as SKF, INAFAG, ZF, Rexroth, GE Fanuc, Siemens, Fibro and many others.  The result is high performance and reliable products delivered at a reasonable cost.

 

Entrust’s modular engineered solutions, full documentation, training and warranty programs for machine retrofits are similar to those provided with new a machine purchase.  This makes cost justification for a retrofit project less complicated and secures asset value with branding and long term support.


Machine Types

 

CNC Horizontal spindle boring machines – floor and table types

CNC Vertical spindle milling machines – gantry and bridge types

CNC Lathes – large horizontal and vertical spindle

Large specialized machine tools – unique capability not easily replaced

 

Products

 

Machine Controls

Electrical cabinets with safe and energy efficient power electronics

CNC systems from Siemens or GE Fanuc for increased performance and reliability

Digital servo drives and spindle motors

Secondary feedback devices – scales, encoders, probes, etc.

Main operator consoles and remote interface units

Remote I/O for simplified wiring and expanded system capacity

Industrial networking for process monitoring, data collection and remote diagnostics

Global standards for potential machine tool relocation
 

Mechanical Retrofits

High performance ballscrews, modular bearings and planetary drives for bolt-on reliability

Machining headstock upgrades for increased speed or torque with reduced complexity

Machining spindle replacements with power drawbar and through spindle coolant capabilities

Automatic Tool changers

Fluid power systems – hydraulics, lubrication, temperature controls

Cutting fluid reservoirs, pumping systems, chip removal and filtration

Machine enclosures with safety interlocks

Major structural components – additional axis or extended travels
 

Machine Rebuilding

Bed way grinding or replacement

Major precision component reconditioning

Painting and coating

Assembly with geometric accuracy checks and alignment corrections
 

New Machine Accessories

Automation

Machining heads

Workholding devices

 

Process

 

Project Assessment and Budgetary Proposals

Understand customer’s intent for use of equipment and evaluate the effectiveness of new technologies adapted to the machine.

Review machine tool condition and original design to determine if retrofit or rebuild is a wise technical and financial decision. 

Provide budgetary cost and project timing estimate based on standard sales tools

Identify project unknowns or potential sources for cost overruns
 

Engineering Project Review (paid service)

Review existing documentation available for machine – Operation and maintenance manuals, maintenance records, inspection reports and original machine specifications

Identify potential areas for performance enhancement

On-site engineering and technician review (may require machine down time and partial disassembly)

Perform basic mechanical and control system engineering to determine bill of materials

Create scope of work document, project time line, firm pricing proposal and identify responsibilities of customer and suppliers
 

Machine Retrofit at Customer site

Engineering documents created and presented for formal customer approval

Components manufactured or purchased, modules sub-assembled and tested at our facility

Modules shipped to customer facility and installed

Equipment testing and runoff to pre-determined metrics

Customer training

Final documentation review
 

Machine Retrofit at our facility

Engineering documents created and presented for formal customer approval

Machine extracted and transported to our facility

Disassembly, inspection and customer review of components intended for re-use

Components manufactured or purchased, modules sub-assembled and tested at our facility

Machine geometry corrections at base level, machine reassembly with new components

Equipment testing and runoff to pre-determined metrics

Equipment disassembly and transport to customer facility

Installation and duplication of runoff

Customer training

Final documentation review

 

 

 

LAST UPDATED

03.21.11 05:42 AM